Overhead7 min read

Overhead Is Not the Enemy. Uncontrolled Overhead Is.

Business owners love to complain about overhead.

Insurance is too high.

Rent is too high.

Software is too high.

Office payroll is too high.

Everything feels too high.

But overhead itself is not the enemy.

A company needs overhead to operate.

You need accounting.

You need phones.

You need insurance.

You may need office staff, vehicles, software, rent, management, and marketing.

The problem begins when nobody knows what those things are supposed to cost.

If there is no standard, there is no control.

You only know what you spent.

That is not the same as knowing what you should have spent.

Start With the Question: What Is It Supposed to Be?

I use that question constantly.

Your overhead was $700,000 last year.

Great.

What was it supposed to be?

If nobody knows, the $700,000 tells us very little.

Maybe the company was incredibly efficient.

Maybe it overspent by $200,000.

Maybe it needed to spend another $100,000 to support the revenue it was trying to produce.

Without a target, you cannot tell.

This is why I separate overhead into two basic groups.

Some costs are mostly fixed.

Others change as the business changes.

Fixed Costs

Fixed costs are expenses that do not move much simply because revenue went up this month.

Rent is a good example.

If sales increase 10 percent next month, the landlord does not normally raise the rent 10 percent.

The same idea may apply to certain software, professional fees, office equipment, or base administrative costs.

I like to budget these in dollars.

If the company should spend $25,000 a month in fixed overhead, we have a clear number.

Now we can compare actual spending with the budget.

Variable or Indirect Costs

Other costs move with the activity of the company.

Maybe additional sales require another project manager.

More field employees may increase insurance.

More work may create more vehicle expense.

Shipping may rise with volume.

Credit card fees may move directly with sales.

These costs may be easier to think about as a percentage of revenue.

The exact classification will depend on the company.

The important thing is that we stop treating every overhead line the same.

A $5 million company and a $10 million company should not always have the same support structure.

But the $10 million company also should not blindly double every expense just because revenue doubled.

Every cost needs a reason to exist.

What Does the Cost Produce?

This is where owners can get uncomfortable.

I am not asking whether the expense is nice to have.

I am asking what it produces.

Suppose you spend $90,000 a year on an administrative position.

What does that position allow the company to do?

Does it speed up billing?

Improve collections?

Reduce owner interruptions?

Keep jobs scheduled?

Handle purchasing?

Create enough capacity for the owner or sales team to produce more profitable revenue?

If the answer is yes, the position may be a great investment.

If nobody can explain why the cost exists other than "we have always had that person," we need to look deeper.

The same applies to software.

I have walked into companies paying for systems nobody uses.

Reports nobody reads.

Subscriptions nobody remembers buying.

That is not overhead management.

That is waste hiding inside overhead.

Growth Can Hide Overhead Problems

When sales are growing quickly, the company can absorb a lot of bad decisions.

An extra hire.

A nicer truck.

Another office.

Another subscription.

Another manager.

Another layer.

Revenue keeps coming in, so nothing feels dangerous.

Then sales flatten.

Now the company has the overhead of a larger business without the gross profit to support it.

The owner says, "We need more sales."

Maybe.

Or maybe the company needs to stop carrying costs that were added without a real economic reason.

The Profit Plan Puts Overhead in Its Place

Here is the simple relationship I want an owner to understand.

Gross profit has to cover overhead and required profit.

Suppose the company needs $500,000 in annual profit.

Suppose overhead is budgeted at $900,000.

The company now needs $1.4 million in gross profit.

If the target gross margin is 35 percent, required sales are $4 million.

Now imagine overhead quietly climbs to $1.1 million.

Required gross profit becomes $1.6 million.

At the same 35 percent gross margin, required sales rise to about $4.57 million.

The company now needs more than half a million dollars in extra sales because overhead increased $200,000.

That is why overhead control matters.

Every dollar of unnecessary overhead creates another dollar of gross profit the company has to produce.

And gross profit does not come free.

It comes from selling, producing, delivering, collecting, and managing more work.

Spend More When the Return Makes Sense

I do not want owners becoming afraid to spend money.

That is not the lesson.

Sometimes spending more is exactly the right answer.

If a $100,000 project manager allows the company to produce another $1 million of profitable work while reducing owner dependence, I want to look at that.

If a $30,000 software investment eliminates enough manual work to save $80,000 a year, we should evaluate it.

If marketing reliably creates profitable customers, marketing is not a cost to be feared.

The question is return.

What are we spending?

What should it produce?

Did it produce it?

That is management.

Cutting Everything Is Not Management

When cash gets tight, some owners go through the bank statement with a chainsaw.

Cancel this.

Fire that person.

Stop marketing.

Do not buy anything.

That can save cash for a few weeks and destroy the business at the same time.

You can cut the very salesperson bringing in profitable work.

You can eliminate the office person who keeps billing moving.

You can stop the marketing channel that creates your best customers.

You can defer maintenance until a much larger repair shuts production down.

Good overhead control is not about spending the least.

It is about spending deliberately.

Every important line should have a standard.

Every major expense should have a reason.

Every month should tell us whether we are inside or outside the plan.

The Owner's Time Belongs in This Conversation Too

There is another overhead cost owners rarely account for.

Themselves.

I have worked with owners spending hours doing tasks that could be handled by someone earning a fraction of what the owner's time should be worth.

The company saved payroll.

It lost the owner.

That owner was no longer selling.

No longer training managers.

No longer improving operations.

No longer working on the decisions that could move the company forward.

Cheap is not always inexpensive.

Sometimes the most expensive person in the company is the owner doing a $25-an-hour task.

Control Creates Freedom

A clean overhead budget gives you something most owners do not have.

Permission.

Permission to spend when the number says you can.

Permission to hire when the company can support it.

Permission to say no when the return does not make sense.

Permission to stop worrying about every little purchase because the larger plan is under control.

That is the point.

We do not control overhead because we enjoy budgets.

We control overhead because a company that knows what it can afford can make decisions with confidence.

Overhead is not the enemy.

Uncontrolled overhead is.

What Should Your Company Cost to Run?

A Business Analysis can help establish an overhead standard and show whether current spending is supporting the company or forcing it to produce more sales just to stand still.

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Cole Corrigan · Business Coach · Consultant · Author